Friction welding refers to the one pressure welding method that uses the heat generated by the friction of the surface of the weldment to make the end face reach the thermoplastic state, and then quickly forge to complete the welding.
It can weld various tool blanks, copper-aluminum transition joints, bimetal bearings, valves, steering rods, half shafts, shock absorbers, turbocharger turbine shafts, S-shaped camshafts, socket wrenches, construction threaded steel, drill pipes, Sucker rods, motor shafts and other parts and components. Friction welding is also commonly used in dissimilar metal welding, such as aluminum and copper, steel, nickel, magnesium alloy; copper and steel, silver, etc., in the aluminum-copper wire transition joint welding is widely used.
Compared with traditional fusion welding, friction welding has the advantages of high quality of welded joints, high welding efficiency, stable quality, and welding of dissimilar materials.
1. The welding precision of the joint is high, the quality is good, and the welding point can reach the same strength as the base material.
2. The process is simple, easy to mechanize and automate, wide range, suitable for welding of various metal and non-metal materials.
3.This machine is a hydraulic transmission semi-automatic continuous drive welding machine, which has the
characteristics of stable performance, high production efficiency and low power consumption.
4. Friction welding of the workplace clean health, no sparks, arc and harmful gases, is conducive to environmental protection, suitable for and other advanced metal processing methods used in automatic production lines.
5. Optional edge slag removal device can be equipped to automatically remove welding slag after welding is completed, which is more convenient and quick, and the welding place is beautiful. Figure 1 shows the example after slag removal.
Friction welding is highly valued by the manufacturing industry for its high-quality, high-efficiency, energy-saving and pollution-free technical features. In particular, it has continuously developed new technologies for friction welding, making it suitable for high-tech fields such as aviation, aerospace, nuclear power and marine development, industrial sectors such as power, machinery manufacturing, oil drilling, and automobile manufacturing have become more and more widely used.
Parameter | Max Upsetting Force | Movable Work-piece Length | Rotary Work-piece Length | Work-piece Diameter | Max Hydro-Cylinder Stroke | Max Spindle Speed | Productivity | Rated Power | Weight |
Model No. | |||||||||
FW-25KN | 25KN | 50-450mm | 15-120mm | 6-14mm | 200mm | 2800R/Min | 150-600PCS/H | 11KW | 1750KG |
FW-40KN | 40KN | 50-450mm | 15-120mm | 8-18mm | 200mm | 2800R/Min | 150-600PCS/H | 17KW | 2300KG |
FW-100KN | 100KN | 80-700mm | 40-200mm | 12-26mm | 300mm | 2200R/Min | 120-400PCS/H | 23KW | 3000KG |
FW-200KN | 200KN | 80-700mm | 50-200mm | 14-35mm | 300mm | 2000R/Min | 100-300PCS/H | 27KW | 4000KG |
FW-320KN | 320KN | 80-850mm | 50-200mm | 20-50mm | 300mm | 1500R/Min | 60-200PCS/H | 41KW | 6000KG |
FW-500KN | 500KN | 80-900mm | 50-200mm | 30-70mm | 400mm | 1400R/Min | 30-150PCS/H | 60KW | 7500KG |
FW-630KN | 630KN | 800-4000mm | 40-200mm | 40-114mm | 400mm | 1300R/Min | 20-100PCS/H | 70KW | 8800KG |
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